How to Fix Main E160 Fault Code (Fan Fault) UK
Main E160 means fan fault. UK diagnosis, parts to order, reset sequence.
What E160 means
Main E160 indicates fan fault. The boiler will lock out and refuse to fire until the fault is cleared.
Do not simply reset — E160 is stored in the Main error log and will re-trigger within minutes if the underlying part has failed.
Diagnostic sequence
Enter service mode on the Main boiler and read the flow/return/DHW temperatures, fan PWM, ionisation current and pump speed.
Cross-reference against the Main technical manual — E160 typically points to two or three candidate parts.
- Check wiring harness continuity to the suspect sensor before condemning it.
- Isolate at the fused spur, discharge and re-inspect connectors.
- Measure resistance / voltage at the PCB plug per Main test procedure.
Parts to have on the van
Carry a set of NTC sensors, an ignition electrode kit and a fan for Main — these three parts clear >70% of E160 call-outs.
Recommission
After the fix, run the Main boiler through a full flow test, gas rate, and combustion analysis. Log to the Benchmark book to preserve manufacturer warranty.
Frequently asked questions
- Can I reset E160 without changing parts?
- Only if the fault has cleared (e.g. low pressure repressurised). Persistent E160 means a hardware failure.
- Which is the most common cause of Main E160?
- On Main boilers, E160 most often points to the sensor or actuator matching its meaning (fan fault); check wiring and connector integrity first.
- Is a Gas Safe engineer required?
- Yes — any works past the boiler case seal require a Gas Safe registered engineer under UK law.
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