How to Replace the Dhw Heat Exchanger on a Main Eco Elite 25 (UK)
Step-by-step UK guide to replacing the plate heat exchanger (PHE) on a Main Eco Elite 25. Part numbers, torques, commissioning.
Main
The part
Fit a new plate HEX on Main Eco Elite 25 when DHW runs lukewarm but CH temperatures are correct — classic scaled plate symptom.
Isolate safely
Isolate mains cold and CH, remove the four Allen bolts and lift the plate HEX from the hydraulic block on Main Eco Elite 25.
Fit and commission
Fit new O-rings and grease with silicone; never re-use the old seals.
Recommission checklist
Refill the Main Eco Elite 25 to 1.2 bar cold. Bleed high-point radiators and the internal AAV.
Run a full flue-gas analysis after 15 minutes. Log the reading against the OEM commissioning envelope in the Benchmark book.
Frequently asked questions
- Descale or replace?
- Descale up to 15% flow loss; replace beyond. Sentinel R200 works but takes 4 hours.
- Plate count?
- Main Eco Elite 25 uses a 10-plate or 14-plate HEX depending on rating — cross-check the model suffix.
- Do I need to notify the manufacturer?
- Only if the Main Eco Elite 25 is in warranty — Main require log of any part swap for labour claims.
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