UK trade guideBoiler Spares 5 min readUpdated 11 July 2026

How to Replace the Primary Heat Exchanger on a Potterton Promax 24 HE (UK)

Step-by-step UK guide to replacing the aluminium/stainless primary HEX on a Potterton Promax 24 HE. Part numbers, torques, commissioning.

Potterton

The part

Replace the primary heat exchanger on Potterton Promax 24 HE when you see combustion products blowing back, F62/L9 faults or sooting on the burner.

Isolate safely

Drain and cap all four connections on Potterton Promax 24 HE. The HEX weighs 12–18 kg — get a second pair of hands.

Fit and commission

Torque new HEX unions to the OEM figure (typically 40 Nm for cast, 28 Nm for stainless) and refit new burner and door gaskets.

Recommission checklist

Refill the Potterton Promax 24 HE to 1.2 bar cold. Bleed high-point radiators and the internal AAV.

Run a full flue-gas analysis after 15 minutes. Log the reading against the OEM commissioning envelope in the Benchmark book.

Frequently asked questions

Warranty implications?
A HEX swap on an in-warranty Potterton Promax 24 HE must be logged with the manufacturer — otherwise the labour claim voids.
System clean first?
Mandatory — power-flush and fit a magnetic filter or the new HEX will block within two years.
Do I need to notify the manufacturer?
Only if the Potterton Promax 24 HE is in warranty — Potterton require log of any part swap for labour claims.
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