How to Replace the Flow Sensor on a Viessmann Vitodens 200-W 32 (UK)
Step-by-step UK guide to replacing the DHW turbine / flow sensor on a Viessmann Vitodens 200-W 32. Part numbers, torques, commissioning.
The part
Swap the DHW turbine on Viessmann Vitodens 200-W 32 when hot water runs cold at low flow or the boiler fails to fire on demand.
Isolate safely
Isolate cold mains at the boiler's blue isolator. The sensor on Viessmann Vitodens 200-W 32 clips into the hydraulic block with two retaining clips.
Fit and commission
Fit new O-rings and align the turbine so the flow arrow matches the cold mains direction.
Recommission checklist
Refill the Viessmann Vitodens 200-W 32 to 1.2 bar cold. Bleed high-point radiators and the internal AAV.
Run a full flue-gas analysis after 15 minutes. Log the reading against the OEM commissioning envelope in the Benchmark book.
Frequently asked questions
- Can I clean rather than replace?
- Yes for a limescaled unit — soak the turbine in citric acid, but replace if the Hall-effect PCB is corroded.
- What minimum flow triggers?
- The Viessmann Vitodens 200-W 32 typically ignites at 2.5 L/min. Below that, check the aerator on the DHW outlet.
- Do I need to notify the manufacturer?
- Only if the Viessmann Vitodens 200-W 32 is in warranty — Viessmann require log of any part swap for labour claims.
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