How to Replace the Condensate Trap on a Worcester Bosch Greenstar 24i (UK)
Step-by-step UK guide to replacing the internal condensate trap on a Worcester Bosch Greenstar 24i. Part numbers, torques, commissioning.
The part
Renew the internal condensate trap on Worcester Bosch Greenstar 24i when you get D5, F1 or E133 pressure-switch faults after a service.
Isolate safely
The trap on Worcester Bosch Greenstar 24i snaps into the case bottom — flood with clean water before refitting to prime the U-bend.
Fit and commission
Check the external condensate pipe fall (2.5° minimum) at the same time to avoid a repeat freeze-up.
Recommission checklist
Refill the Worcester Bosch Greenstar 24i to 1.2 bar cold. Bleed high-point radiators and the internal AAV.
Run a full flue-gas analysis after 15 minutes. Log the reading against the OEM commissioning envelope in the Benchmark book.
Frequently asked questions
- Can I clean the old one?
- Rinse and refit if the trap body is undamaged, but always fit new seals.
- 22 mm external pipe rule?
- Yes — post-2018 the run outside the wall must be 32 mm insulated per BS 6798.
- Do I need to notify the manufacturer?
- Only if the Worcester Bosch Greenstar 24i is in warranty — Worcester Bosch require log of any part swap for labour claims.
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