How to Replace the Dhw Heat Exchanger on a Worcester Bosch Greenstar 28i (UK)
Step-by-step UK guide to replacing the plate heat exchanger (PHE) on a Worcester Bosch Greenstar 28i. Part numbers, torques, commissioning.
The part
Fit a new plate HEX on Worcester Bosch Greenstar 28i when DHW runs lukewarm but CH temperatures are correct — classic scaled plate symptom.
Isolate safely
Isolate mains cold and CH, remove the four Allen bolts and lift the plate HEX from the hydraulic block on Worcester Bosch Greenstar 28i.
Fit and commission
Fit new O-rings and grease with silicone; never re-use the old seals.
Recommission checklist
Refill the Worcester Bosch Greenstar 28i to 1.2 bar cold. Bleed high-point radiators and the internal AAV.
Run a full flue-gas analysis after 15 minutes. Log the reading against the OEM commissioning envelope in the Benchmark book.
Frequently asked questions
- Descale or replace?
- Descale up to 15% flow loss; replace beyond. Sentinel R200 works but takes 4 hours.
- Plate count?
- Worcester Bosch Greenstar 28i uses a 10-plate or 14-plate HEX depending on rating — cross-check the model suffix.
- Do I need to notify the manufacturer?
- Only if the Worcester Bosch Greenstar 28i is in warranty — Worcester Bosch require log of any part swap for labour claims.
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